DIY Box Fan Air Filter: Build Guide
What you need:
• One 20" box fan (Lasko 20" Box Fan)
• Four 20x20x1 MERV 13 filters (Get filters here)
• Duct tape
• Scissors or utility knife
Time to build: 10-15 minutes
Why Four Filters Work Better
One filter surface (400 sq inches) versus four filter surfaces (1,600 sq inches).
More surface area means less resistance, longer filter life, and more total air cleaned per hour.
Why the Lasko Fan?
The Lasko 20" box fan dimensions match standard 20x20 filters perfectly. The edges seal together cleanly.
Important: Save the cardboard box when you unpack the fan. You'll use it to seal the bottom of your filter box.
Step 1: Check Filter Arrows
Every filter has an arrow printed on the cardboard frame. This shows airflow direction.
All four arrows point inward toward the center where the fan will sit.
Step 2: Build the Filter Box
Stand the four filters on their edges to form a square box. Arrows point inward.
Tape the vertical seams where filter edges meet. Seal completely from top to bottom. No gaps.
Step 3: Seal the Bottom
Cut a flat piece from the Lasko cardboard box slightly larger than the filter box opening.
Tape this cardboard to the bottom edges of all four filters. Creates a sealed box with filter surfaces as the only air entry points.
Step 4: Attach the Fan
Place the Lasko fan flat on top of the filter box opening.
Tape around all four sides where the fan frame meets the filters. Seal completely so air cannot bypass the filters.
Step 5: Run It
Plug in and turn on. Air pulls through all four filter surfaces before the fan pushes it back into the room.
Replace filters when visibly dirty or airflow weakens. Typically 3-6 months.
What This Filters
- Dust and dust mites
- Pollen and pet dander
- Mold spores
- Smoke particles
- Bacteria and viruses (with MERV 13)
Does not filter:
- Odors (needs activated carbon)
- Does not add fresh outdoor air (recirculates only)
This supplements your home's ventilation and filtration. It does not replace it.
Safety
- Don't block fan motor vents
- Place on stable, flat surface away from water
- Keep cord away from foot traffic
- Unplug before moving or changing filters
What You Need
Lasko 20" Box Fan
Seals well with standard filters. Save the box to seal the bottom.
MERV 13 Filters (4-pack)
One pack builds one complete unit.
Duct tape
Any hardware store.
Questions about your specific air quality needs?
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